Making new bespoke plaster keystone for archways

i have been assigned to a job to make bespoke plaster keystone model for two archways. Our client has requested plain one with moulded edges and make rubber mould so that we can make casts out of it. See progression pictures below on how it’s made. 

 

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Bespoke Georgian Archways in Caistor, Lincolnshire

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Cornice Coving Repairs in Ulceby, North Lincolnshire